Structural battery breakthrough to boost EV range by 70%

Sep 11, 2024 at 10:28 AM
Revolutionizing Energy Storage: Structural Batteries Pave the Way for a Lighter, Longer-Lasting FutureAs the world embraces sustainable and energy-efficient solutions, a groundbreaking innovation in battery technology is poised to transform industries ranging from electric vehicles to consumer electronics. Structural batteries, a cutting-edge technology that combines energy storage with structural support, are set to redefine the boundaries of what's possible in power and performance.

Unlocking the Potential of Massless Energy Storage

Structural Batteries: The Future of Energy Storage

Structural batteries are a next-generation technology that seamlessly integrates a battery's energy-storing function with a load-bearing structure. This dual-purpose material not only powers devices but also provides physical support, reducing the overall weight of a product and enhancing energy efficiency. By incorporating structural batteries into electric vehicles (EVs), driving ranges could increase by up to 70%, while laptops and mobile phones could become lighter and slimmer than ever before.At the forefront of this revolutionary field, researchers at Chalmers University of Technology in Sweden are pushing the boundaries of structural battery development. Their pioneering work in "massless energy storage" has the potential to reshape how we store and use energy, with far-reaching implications across industries.

The Science Behind Structural Batteries

The structural batteries developed by the Chalmers research team utilize composite materials, with carbon fibre serving as both the positive and negative electrodes. Lithium iron phosphate is applied to the carbon fibre in the positive electrode, while the negative electrode acts as both an energy storage material and structural reinforcement. This multifunctional design eliminates the need for traditional heavy current collectors like aluminium and copper, further reducing the battery's overall weight.Additionally, the semi-solid electrolyte used in the battery enhances safety by reducing the risk of fire, although further research is needed to achieve high power output for commercial applications. The team's efforts to avoid using conflict metals like cobalt also make the technology more sustainable.

Revolutionizing Transportation and Beyond

One of the most exciting applications of structural batteries is in the automotive and aerospace industries, where reducing vehicle weight can significantly improve energy efficiency. The new batteries, with an energy density of 30 watt-hours per kilogram (Wh/kg), could allow electric vehicles to travel up to 70% farther on a single charge. While this energy density is slightly lower than current lithium-ion batteries, the weight reduction achieved through structural integration offsets this, leading to overall better performance.Moreover, the stiffness of the battery materials has greatly improved, from 25 to 70 gigapascals (GPa), making the structural batteries both lightweight and strong enough to meet safety standards for vehicles and aircraft. These advancements pave the way for more efficient transportation, making lighter, longer-lasting electric cars and aircraft more feasible.

Bridging the Gap to Commercialization

Despite the promise of structural batteries, the path to commercialization is complex. To help bridge this gap, Chalmers has launched a spin-off company, Sinonus AB, to scale up production and bring the technology to market. The goal is to integrate structural batteries into consumer electronics and transport systems in the near future.Professor Leif Asp, the research team's leader, envisions a world where mobile phones and laptops are thinner, lighter, and more durable thanks to this innovation. The automotive and aerospace industries have already shown great interest in structural batteries, highlighting their potential to revolutionize these sectors.However, challenges remain, including improving energy density, optimizing electrolyte performance, and scaling up production. Despite these hurdles, Asp remains optimistic that structural batteries will soon reshape how we think about energy storage and material design, ushering in a new era of lighter, more efficient, and more sustainable products.