Three leading companies—Klöckner Pentaplast (Kp), Tesco, and Hilton Foods—are spearheading a pioneering initiative that aims to transform the landscape of food packaging. This collaboration introduces a UK-first trial featuring 100% recycled PET (rPET) trays, crafted from recovered tray material, for use in premium food products. The innovative Kp Tray2Tray program not only enhances sustainability but also sets a new standard for recycling efficiency.

Shaping the Future of Sustainable Packaging

The Power of Partnership: Driving Circular Economy

The collaboration between Klöckner Pentaplast, Tesco, and Hilton Foods marks a significant milestone in sustainable innovation. Rebecca Harris, Global Account Director at Kp, emphasized the importance of this pilot project in boosting the circular economy. By transforming valuable food-safe tray material into reusable rPET trays, this initiative addresses the critical issue of downcycling. Traditionally, rPET materials are often diverted to less demanding applications, which limits their potential. However, this trial demonstrates that with increased demand and strategic partnerships, it is possible to enhance collection, sorting, and recycling processes on a larger scale.Moreover, the partnership exemplifies the power of collaboration. Each company brings unique strengths to the table. Kp leverages its expertise in designing innovative food packaging solutions, driven by its ambitious Investing in Better sustainability strategy. Hilton Foods, committed to its Sustainable Protein Plan, focuses on producing high-quality packaged foods. Tesco integrates sustainability into its core business objectives, ensuring that these efforts align with broader environmental goals. Together, they create a powerful synergy that propels the industry forward.

Innovative Solutions for a Greener Tomorrow

This real-world trial showcases the remarkable achievements of Kp’s technical team. The introduction of 100% rPET trays, sealed with Kp FlexiLid—a high-performance barrier film containing 30% recycled PCR content—represents a significant advancement in sustainable packaging. Andrea Jex, Procurement Director at Hilton Foods, highlighted the importance of such collaborations in delivering market-leading innovations. These partnerships ensure that cutting-edge solutions not only meet but exceed the expectations of consumers and retailers alike.James Bull, Head of Packaging and Food Waste at Tesco, underscored the company's commitment to closing the loop on packaging. Tesco remains dedicated to achieving fully recyclable packaging with recycled content wherever feasible. This initiative aligns perfectly with the retailer's broader mission to reduce environmental impact and assist customers in making more sustainable choices. The trial serves as a testament to Tesco's dedication to protecting the planet while maintaining high standards of quality and product shelf life.

A Blueprint for Industry Transformation

The significance of this proof-of-concept pilot extends beyond being a first-mover advantage. It sets a precedent for the entire industry, demonstrating how transitioning to more sustainable packaging can be seamless and uncompromising. Rebecca Harris reiterated that the goal is not merely to be pioneers but to establish a viable model for others to follow. By showcasing the ease of switching from traditional packaging to rPET trays, Kp offers a glimpse into a future where food tray packaging circulates efficiently within a closed-loop system.Currently, only a fraction of PET trays produced annually in the EU are recycled back into food-grade trays. Kp’s Tray2Tray initiative seeks to change this narrative by creating a dedicated supply stream of recycled PET from trays. This approach ensures that valuable materials are reused effectively, reducing waste and promoting sustainability. As the industry continues to evolve, this groundbreaking trial paves the way for a greener, more sustainable future in food packaging.