MYworldfix

Toyota is recalling roughly 55,000 of its 2025 Sienna hybrid minivans because of a welding issue with the second-row seat rails. This manufacturing flaw could jeopardize the structural integrity of the seats in the event of a collision, raising the potential for passenger injuries. Although no accidents or injuries have been reported so far, the automaker discovered the problem during internal testing. Owners will be informed of the recall by early December 2025, and a complimentary repair involving the replacement of the defective seat rails is anticipated to be available around December 6.

The root of the problem lies in the manufacturing process where the second-row seat rails were produced with weld machine settings that resulted in incomplete weld penetration. This oversight, identified by Toyota's internal quality checks conducted between July and August of the current year, means that the seats might not withstand the forces of a crash as intended. Consequently, while seatbelts are designed to restrain occupants, the compromised seat rails could allow the entire seat to become dislodged or deform, significantly increasing the risk of harm to those seated in the second row.

This particular recall exclusively affects the 2025 Sienna hybrid minivan, with both left-hand and right-hand seat rails potentially exhibiting the defect. Importantly, no other Toyota models or production years are implicated in this specific issue, as confirmed by the automaker. The company's proactive discovery of this defect through its rigorous internal testing procedures, prior to any reported incidents or warranty claims, underscores its commitment to safety.

The resolution for this safety concern involves Toyota contacting affected vehicle owners to arrange for the replacement of the improperly welded second-row seat rails. This necessary repair will be carried out at no charge to the owners, alleviating any financial burden associated with the recall. While Toyota has indicated that the risk level is relatively low and has not advised against using the vehicles, the delay in the availability of the remedy, expected by early December 2025, means that owners will need to exercise patience. Interim notifications will be sent out starting November 21, followed by further communication once the parts and repair procedures are fully prepared.

Owners of the affected 2025 Toyota Sienna hybrid minivans should anticipate receiving official recall notifications in the coming months. Until the corrective action is performed, it is advisable for those with concerns to consider seating passengers, especially children, in the third row, if feasible, to mitigate any potential risks. Toyota's swift action in identifying and addressing this issue, even before external reports, highlights the industry's ongoing efforts to ensure vehicle safety and uphold consumer trust.